Introduce new equipment with new "smart" manufacturing,boosting the high-quality development of Maid

Equipment is an important symbol of the scale and modernization for an enterprise. Advanced equipment is a crucial element for an enterprise. Since the establishment of Maidian Color Printing Co., Ltd.(Maidian), it has continuously improved its own strength, actively introduced advanced production equipment to meet top-quality capacity and shorten the delivery period.

To get more intelligent manufacturing and escort our leap development, we invested about 40 million yuan in 2021 to introduce a large number of advanced production equipments ,which are Heidelberg Speedmaster CX102 8+1 full UV printing machine, Heidelberg Speedmaster SX102-2 printing machine, HPIndigo WS6K 7-color digital printing machine, Hansheng HSS920 double-sided high-speed printing machine, Weigang ZX-320 6-color label  printing machine, Xuheng EFOIL 1050 automatic hot stamping machine, and Xuheng ECUT 1060 automatic mold machine .Now these machines have all put into trial operation after well installed and debugged.

(Heidelberg Speedmaster CX102 8+1 full UV printing press)

Heidelberg Speedmaster CX102 8+1 full UV printing press is an ultra-modern printing press which is an ideal choice for responding to the more demanding market.It provides pringting systems that use Push to Stop technology for autonomous,top-quality prodution and data-support service.The Heidelberg Speedmaster CX102 8+1 is a universal straighte-printing press and can greatly shorten the printing preparation time  with speeds of up to 17300 sheets per hour .Speedmaster CX 102 can easily process all materials from loghtweight paper through to rigid cardboard. Speedmaster CX 102 High Speed combines Speedmaster XL 105's innovative gripper system and advanced high-performance roller bearings with a new printing unit design to meet all these needs. It can also maximize production flexibility and reliability, thereby ensuring that there are no problems with quality and productivity. From simple lithographic printing to dual coating configurations including inline flexographic printing, UV coating and cold foil transfer applications using FoilStar (cold foilstar)

（Heidelberg Speedmaster SX102 printing press）

Heidelberg Speedmaster SX102, as Heidelberg's outstanding flip double-sided offset press, integrates world-recognized reliability and user-friendly operation concepts, is a successful offset press that has been proven by many printing houses thousands of times. Speedmaster SX102 is equipped with many automatic preset functions such as enhanced preset feeder and enhanced preset paper delivery. Single-sided or double-sided switching printing can be carried out in the 70*102CM radius, realizing efficient and stable production in the factory. And Heidelberg's unique flip-type double-sided printing technology can ensure high-precision, stable and efficient paper feeding, and can maintain excellent and consistent printing quality on both the front and back of the printed sheet, even when processing very thin substrates. The new control system can also better realize human-machine communication and help operators get the perfect printing proofs faster.

(HPIndigo WS6K  7色数码印刷机)

The HPIndigo WS6K 7-color digital printing machine is a cost-effective, high-quality, high-volume label and packaging production solution. This printer is the industry's best-selling solution and the choice of the world's leading brands, providing high throughput and excellent color printing quality.

1. Breakthrough productivity. The enhanced production mode can speed up the color printing speed of the printer at a record speed of 30 meters per minute, and compared with most pressure-sensitive label simulation jobs, it can provide the industry's highest crossover point.

2. The print quality and color are top-notch. HPIndigo's superior technology is the only digital color printing process comparable to gravure printing. This printer is equipped with 7 ink stations, providing the widest digital color gamut. With high-resolution printing and perfect calibration, HPIndigo label and packaging solutions can be used in analog or offline ink mixing systems to match up to 97% of the PANTONE® color gamut to output bright and eye-catching printings.

3. Application diversity. This printing machine has unparalleled application flexibility and can produce all kinds of labels, flexible packaging, lining cartons and folding cartons. It is equipped with an online coating unit to support various pretreatment materials and ready-made standard substrates.

（ HSS920 double side high speed printing machine）

1. This machine is divided into two presses to complete double-sided printing. Both double-sided printing adopts hard pressing and soft, that is, the paper rolls through between the impression and the blanket cylinder. The color dots are clear and the adjustment is convenient.

2. The lifting and lowering of the ink roller is controlled by a cylinder, which is convenient to use.

3. The specially designed printing plate cylinder can reduce the accumulation of ink and reduce the wear of the lower printing plate, which can effectively reduce the generation of double images.

4. The upper and lower printing plate cylinders are equipped with axial and radial fine-tuning devices, which can make minor adjustments to the upper and lower printing plate cylinders without stopping the machine.

5. All roller gear materials are made of synthetic steel, and the teeth are made by fine grinding after high-frequency quenching, with high precision and good wear resistance. At the same time, it is sealed on the outside of the wall plate by a protective cover and is rain-like lubricated, so it has a higher service life.

6. All rollers use high-point closed teeth for clenching, which has strong clenching force, stability and reliability, and ensures the accuracy of paper transfer.

(炜冈ZX-320 6色标签印刷机)

1.   The whole set of control system adopts German manufacturer's microcomputer servo control and operating system.The material towing is stable and correct, without changing the printing roller, and the operation is fast, convenient and simple.

2.    Printing unit: It adopts a truly high-quality heavy-duty offset printing unit, composed of 19 ink rollers (including 4 plate-back rollers) and 4 water rollers. It has a good ink path system that can effectively prevent ink streaks and double images. The occurrence of this phenomenon has greatly improved the printing quality, and the fineness and clarity of the printing can not be achieved by the letterpress printing machine.

3.    Shaftless rotation: each unit is driven by an independent servo motor, and the whole machine uses 14 servo motors (six-color machine), which guarantee the high-precision registration of the machine in high-speed operation.

4.    Positioning system: Just input the printing length on the main console, and each printing unit will automatically move to the preset position, which greatly reduces the waste of time and materials when adjusting the registration.

5.   Register system: each printing unit adjusts the horizontal and vertical movement with independent motor control. (Change the previous manual adjustment of each printing unit, that is, increase labor intensity and waste materials.) Using static image monitoring (standard configuration), you can adjust the horizontal and vertical registration of printed matter on the main console without stopping, which effectively improves the quality and productivity of printed matter.

6.    Largest size of the paper printing is 300*350mm, and maximum circumference can reach 350mm. The use of a high-precision computer photoelectric tracking device can ensure repeated overprinting on the front and back, and increase the diversification of trademark printing.

（旭恒EFOIL 1050全自动烫金机）

The pressing platform and the upper platform are optimized through structural mechanics, which is lighter in weight and stronger in structure. During gravity pressing, the amount of deformation is small, the plate patch is less, the pressure balance is high, which is good for high-quality bronzing and embossing of fine lines and unevenness, and the time for changing the plate is short with high productivity. The 15mm thick upper platform heat insulation board has good heat preservation and heat insulation. The hot stamping temperature is continuously stable, and the deformation of the upper platform is small, which are the basis for high-quality hot stamping. The 15mm thick upper platform heat insulation board has good heat preservation and heat insulation. The hot stamping temperature is continuously stable, and the deformation of the upper platform is small, which is the basis for high-quality hot stamping. 15mm finely ground bronzing support steel plate, equipped with centrally positioned 5mm hard bronzing backing plate or 3.5mm+1.5mm sandwich bronzing backing plate and ±0.9mm vertical and horizontal fine-tuning device.It is convenient and quick to calibrate the plate.The time to change the printing plate is short, and the actual production efficiency is higher. The electric heating plate structure optimized by the group's standard technology has more uniform temperature distribution and higher temperature measurement accuracy, which is conducive to accurate and rapid temperature compensation, and is conducive to high-speed or large-area hot stamping. Relying on the Group’s latest gold foil delivery, stepping control technology, and foil delivery system mechanical structure technology, the accuracy, efficiency and stability of foil delivery have been greatly improved, reaching the international first-class level, with dynamic simulation of walking and a humanized display screen. Make operation more convenient and more efficient.

（旭恒ECUT 1060全自动模机）

The whole machine is designed based on the group's standard technology platform; high compatibility (compatibility with the group's die-cutting machine in the knife mold tool) and flexibility; based on the group's mature mechanical design and PLC system that facilitates subsequent electrical inspection and maintenance; ·The touch color screen is humanized and easy to operate; ·The center line system ensures the standard and convenience of all links from paper feeding to paper delivery;

  Feeder Department

·The paper feeding department designed based on the group’s standard technology platform is accurate, stable and reliable, and can smoothly convey all kinds of paper from 90 grams of thin paper to light corrugated paper; 　Ultrasonic double-sheet detection·Ultrasonic double-sheet detection without contact with the paper surface, adjustment Easy and precise, reduce scratches on the printing surface; alloy tooth row

Die cutting department

·15mm resin die-cutting steel plate backing plate is equipped with +/-0.9mm die-cutting steel plate fine-tuning device, which is convenient and quick to proofread;

Detoxification Department

·Relying on the Group's standard technology, quick replacement of clamping molds, short plate change time, and high actual productivity;

·The upper, middle and lower frame stripping template adopts the central positioning system, which is quick to proofread and easy to adjust;

·Funnel waste collection device;

Receiving Department

·Automatic main and auxiliary paper receiving table, easy to operate, greatly improving production efficiency, and the auxiliary paper receiving table adopts curtain type up and down switching, which is greatly convenient for operation and more suitable for small-size and multi-imposition products; Paper method.

The introduction and use of new equipment and new technology have reduced the labor intensity of workers, increased production efficiency, and economic benefits. It has laid a technical foundation for increasing production capacity, strengthening the overall strength of the company and market development. We will continue to adhere to the technology development strategy of high starting point, high investment and high quality, actively plan development ideas.We will continue to increase the introduction of advanced equipments at home and abroad, strengthen the research and development of new products and new technologies, vigorously develop intelligent equipment manufacturing.We will make every endeavor to make the enterprise become bigger, stronger, more precise and meticulous, and repays our customers at home and abroad with high-qulity products and services!